PlantPulse | Industrial Telemetry & Reliability Intelligence

Plant Metered Consumption

604.0 MWh

19 Process Feeders • Apr - Sep 2026 total

Source: Power_Monthly!C11 Details →

Solar Share of Demand

295.8 MWh self-consumed on-site

Source: Power_Monthly!N11 Details →

GEB Grid Import (HT)

308.2 MWh

51.0% site electricity from grid

Source: Power_Monthly!D11 Details →

Diesel DG Output

27.8 MWh

Aug OLTC outage caused 15.9 MWh

Source: Power_Monthly!I11 Details →

Net Reconciliation Gap

4.2% Avg

Net generation vs feeder sum

Source: Power_Daily Details →

Power & Solar Alerts

8 Open

Transformer OLTC, solar trip, high gap

Source: Telemetry Alerts Details →

Needs Action This Week (Top Power & Solar Issues)

Urgent grid, transformer, solar generation, and metering telemetry actions

ID	Severity	Area	Key Finding & Operational Risk	Owner	Target Date	Status	Action

Top Process Feeder Consumption (kWh)

Major production lines & sub-panels by monthly draw

Source: Feeders

Energy Supply Mix (Grid, Solar, DG)

Monthly balance showing solar on-site vs grid import and DG

Source: Power_Monthly

Plant Action Register & Audit Alerts (27 Items)

Click any row to open the evidence drawer, link to source chart, update status and save notes

Source: Alerts Tab

Severity:

Area:

Status:

ID	Severity	Area	Finding & Evidence	Source Tab	Owner	Target	Status

Slip-Number Compliance Critical Gap: 9.2% Overall

Out of 499 recorded breakdowns across Apr-Sep 2026, only 46 entries (9.2%) have a registered maintenance slip number. June and July had 0% slip recording. This limits root-cause tracking, spares allocation, and ERP synchronization.

Total DMR Entries

1,880

Apr - Sep 2026 deduplicated logs

Source: DMR_Data

Breakdown Entries

499

26.5% of total entries

Source: Maint_Monthly!D11

Preventive (PM) Entries

719

38.2% of total entries

Source: Maint_Monthly!E11

Breakdowns / Day Logged

2.80

Oct MTD running high at 3.50/day

Source: Maint_Monthly!H11

Repeat-Failure Leaderboard (Apr - Oct 2026)

Sumproduct on theme flags in DMR data (blenders, sealing, valves, lifts, AC)

Source: Repeat_Equip

Equipment / Theme	All Entries	Breakdowns	BD %	Peak Month

Breakdown Breakdown by Building & Line

Distribution across WP, DP, Utility, UB, and Admin

Source: DMR_Data

Critical Equipment Reliability Engineering: MTBF & MTTR Analytics

Mean Time Between Failures (MTBF = Operating Hours / Breakdowns) & Mean Time To Repair (MTTR = Downtime / Breakdowns)

World-Class Maintenance Benchmarks

Equipment System	Classification	Operating Hrs	Breakdowns	Downtime (hrs)	MTBF (hrs)	MTTR (hrs)	Availability %	Root Cause Pattern

DMR Maintenance Master Log Explorer (1,966 Records)

Search by equipment, details, category, slip number, or building

Source: DMR_Data

Date	Bldg	Area	Equipment	Details & Work Done	Category	Slip No.

Showing 1 to 25 of 1,966 entries

Plant System Availability Tracker (Sep - Oct 2026)

Operating availability percentage and downtime days across key equipment

Source: Availability

Compressor Monthly Run-Hours & B/D Status

Run-hours for Comp 1, Comp 2, and Comp 3 (highlighting Aug-Oct shutdown)

Source: Util_Monthly & Util_Daily

Boiler Specific LPG Consumption (kg/hr)

B-1 (300 kg) vs B-2 (1000 kg) specific burn rates

Source: Boiler_LPG

Water Balance: 55.6% Unaccounted vs Main Line Meter

Monthly main line volume vs metered sub-lines (DP, WP, RO, ETP, STP, Borewell)

Source: Water

Month	Days	Main Line (kL)	DP (kL)	WP (kL)	RO (kL)	DP+WP+RO	Unaccounted Gap (kL)	Unaccounted %	Main kL / Day

Dedicated Boiler Performance & Combustion Diagnostics

Filter by boiler unit and period to inspect fuel efficiency, cost, and steam output

Running Hours

644.0 hrs

Cumulative period log

LPG Consumed

16,251.9 kg

16.25 metric tonnes

Specific Burn Rate

25.24 kg/hr

Blended consumption rate

Total Fuel Cost

₹14.30 Lakhs

@ ₹88/kg contract

Steam Generated (Est.)

211.3 tonnes

~13.0 kg steam / kg LPG

Equipment Changeover & Duty Balancing Protocols

Operational recommendations for standby and dual-duty machinery

Reliability Protocol

Air Compressors Changeover Crisis

Comp-1 (143 CFM New) and Comp-2 (143 CFM Old) run ~10h/day each without standby due to Comp-3 69-day breakdown. Recommendation: Rotate weekly lead/lag cycles between Comp-1 and Comp-2 to prevent localized motor thermal fatigue. Expedite Comp-3 overhaul immediately.

Process Chillers Load Sharing

Chiller-1 (15TR) operates as primary duty chiller while Chiller-2 (5TR) serves as auxiliary buffer. Recommendation: Alternate lead unit during low-ambient night shifts to equalize compressor operating hours.

Emergency Diesel Generators (DG-1 & DG-2)

Both 500 kVA generators ran heavily during the August OLTC outage (14,991 kWh). Recommendation: Schedule bi-weekly 15-minute off-load crank runs and execute 250h B-check filter replacements.

Running-Hours Overhaul & Servicing Alerts

Preventive overhaul thresholds (500h, 1500h, 2500h, 4000h)

Source: Util_Daily

Equipment	Cumulative Hrs	Threshold	Hours Left	Status	Action

Line-Wise UPS System Telemetry & Availability Explorer (29 Units)

Real-time backup power status, kVA capacity, and line availability from UPS Master

Sr	Building	Protected Equipment / Line System	kVA Rating	Make	Commission Date	Serial Number	Line Availability	Status

Daily Power Meter Reading

Enter today's register readings. Consumption & plant reconciliation calculate automatically.

Auto-saved on this device

Reading Date

Tuesday

Meter Reader

Line / Feeder Meters

19 sub-panels · previous reading is auto-locked from yesterday

kWh

Plant Supply Meters

GEB grid import, solar, and diesel generation for the day

Testing & Data Tools

Start fresh, then verify the sheet data so any glitch is caught before you rely on it

Local test workspace

Data source: empty / fresh. No sheet data is being showcased yet.

Fresh workspace. Wipe starts empty · Load fills from the sheet · Verify checks the sheet for glitches.

Metered Consumption

—

No data loaded

Source: Power_Monthly

Grid Import (HT)

—

No data loaded

Source: Power_Monthly

Solar Used On-Site

—

No data loaded

Source: Power_Monthly

DG Output (Diesel)

—

No data loaded

Source: Power_Monthly

Daily Power Reconciliation & Gap Analysis

Net supply (Grid+Solar+DG-Export) vs metered consumption (gaps >10% flagged)

Source: Power_Daily

Solar Daily Output & Low-Generation Threshold

372 kWp plant daily kWh (days <1,000 kWh highlighted)

Source: Solar_Daily

Top Feeder Consumption (kWh)

Major process lines & utility building sub-panels

Source: Feeders

Grid Outages Impact Register

Estimated solar lost and DG diesel generation during cuts

Source: Outages

Date	Outage Event	Solar Lost (kWh)	DG Generated (kWh)

Line-Wise & Area-Wise Electrical Energy Telemetry

Filter metered process lines, utility panels, and analyze Sunday idle base-loads

Feeder / Process Line	Apr 2026	Jun 2026	Jul 2026	Aug 2026	Sep 2026	Apr to Sep Shift	Sep Avg Sunday	Sep Avg Weekday	Sunday Idle Base Load %

Nandasan 372 kWp Solar Plant Technical Performance & CUF Analysis

Yield benchmarks, capacity utilization factor (CUF), and inverter performance

Solar Plant Health: 94.2% PR

Specific Yield (Apr-Sep)

895.8 kWh / kWp

Benchmark: 4.90 kWh/kWp/day

Capacity Utilization (CUF)

17.8 %

Plant peak capacity: 372 kWp

Self-Consumption Fraction

88.8 % On-Site

11.2% exported to GEB grid

AMC, Statutory Inspections & Servicing Register (44 Items)

Live status recalculated from the current "As-of Date" (default: 28-Oct-2026)

Source: AMC_Tracker Tab

6 OVERDUE

10 DUE SOON (≤45 Days)

28 CURRENT / OK

Sr	Service / Equipment	Equipment Tag	Vendor	Frequency	Last Serviced	Next Due Date	Days to Due	Status

Pending Maintenance & Engineering Works Log (36 Items)

Classified by operational workflow state and recommended engineering priority

Source: Pending_Works

Open / In Progress 0

On Hold 0

No Status Recorded (Needs Owner) 0

Closed 0

Telemetry Data Profile & Source Ingestion Verification

Parsed 18 sheets from SA_Seasoning_Master_Analysis_Oct2026.xlsx with live formula evaluations

All 18 Tabs Verified

Sheets Found

18 Tabs

Summary, Alerts, DMR_Data, Outages, etc.

Cleaned DMR Records

1,966 Rows

Apr to 8-Oct-2026 deduplicated

Daily Telemetry Records

192 Days

Power daily, Solar daily, Running hours

Telemetry Anomaly Detection & Trend Pattern Intelligence Matrix

Automated statistical pattern recognition detecting measurement spikes, frozen meters, and thermodynamic deviations

7 Pattern Anomalies Flagged

Anomaly Pattern	Observed Telemetry Evidence	Magnitude / Severity	Affected Source	Pattern Classification	Automated Status
Reconciliation High-Gap & Negative Days	14 days exhibit supply-to-consumption gap >10% or negative net supply	Critical Gap (±18%)	Power_Daily	Meter Time Synchronization / Unmetered Tap	FLAGGED
Frozen Sub-Meter Telemetry	Amchur line meter locked at 10,692 kWh since April; Chilli flakes reading zero	High Distortion	Feeders	Hardware CT/PT Display Lockout	FLAGGED
Boiler Specific Burn Rate Inversion	Boiler-1 (300 kg) burns 35.6 kg/hr vs Boiler-2 (1000 kg) burning 24.3 kg/hr	+46.3% Burn Inversion	Boiler_LPG	Flow Meter Allocation / Short Cycling	FLAGGED
Solar Inverter Trip Masking	"Cloudy weather" copy-pasted across 80 consecutive days (4 Jul - 24 Sep)	Medium Blindspot	Solar_Daily	Log Copy-Paste Masking Inverter Trips	FLAGGED
April Solar Generation Total Typo	FY Summary states 71,771 kWh vs verified daily sum of 61,771 kWh	+10,000 kWh Typo	Power_Monthly	Human Data-Entry Cell Error	FLAGGED
Admin Sub-Panel Measurement Spike	23-Sep opening reading artifact caused erroneous daily feeder consumption spike	Spurious Reading	Feeders	Register Reset Artifact	FLAGGED
Maintenance Slip Registry Compliance Gap	Only 9.2% of breakdown entries (46 of 499) possess a registered slip number	90.8% Traceability Void	DMR_Data	ERP / Work-Order Process Non-Compliance	FLAGGED

Data Quality Issues Found & Recommended Audit Fixes

Discrepancies identified in raw logs requiring management correction

8 Documented Anomalies

Live Automated Data Validation Engine

Automated tests executed against in-memory tables

Power & Solar Executive Intelligence Center

Engineering reports designed to optimize power consumption, eliminate grid outage loss, verify feeder reconciliation, and maximize solar ROI.

Report 1 of 5

Reliability Engineering & Breakdown Intelligence Report

Comprehensive breakdown categorization, MTBF/MTTR benchmarking, and repeat recurrence elimination

527 Total Breakdowns

Executive Purpose: While overall breakdown share has stabilized, repeat failures on core process machinery cause severe batch delays. This report extracts every single breakdown from the DMR and Repeat Equipment logs, calculates MTBF and MTTR, categorizes major vs minor interruptions, and tracks open work orders. Source: DMR_Data • Repeat_Equip • Maint_Monthly

Total Breakdowns

527

499 in standard monthly rollup

Major Breakdowns

152 Events

Blenders, Compressors, Boilers, Lifts

Minor Breakdowns

375 Events

Sealing tape, stitching thread, sensors

Work-Order Slip Deficit

90.1% Missing

475 BDs lack ERP slip number

Line-Wise Breakdown Distribution (DMR Cleaned Records)

Filter Line:

Critical Equipment MTBF & MTTR Reliability Benchmarks (2,976 Operating Hours)

Exact mathematical failure frequency from Repeat_Equip • Window: 186 days × 16h/day

Source: Repeat_Equip!A5:D21

Equipment Theme	Plant Line / System	Op Hours	Breakdowns	Downtime (h)	MTBF (hrs)	MTTR (hrs)	Availability	Root Cause & Failure Mode

Repeat Breakdown Failure Leaderboard (Month-by-Month Progression)

Apr to Oct 2026 chronological repeat breakdown entries

Source: Repeat_Equip!E4:L21

Equipment Theme	Total Logged	Breakdowns	BD Share	Apr	May	Jun	Jul	Aug	Sep	Oct	Peak Month

Open & Pending Maintenance Work Orders as of Today (28-Oct-2026)

Active engineering jobs pending execution, on hold, or awaiting spares

Source: Pending_Works!A2:E37

Sr	Plant Issue / Maintenance Task	State	Priority	Recorded Status / Observation	Target Action / Responsible

Actionable Engineering Decision

Sealing Machines (MTBF 60.7h): Replace thermocouple sensors and heater bands on a 45-day scheduled PM rather than running to failure.
Blenders & Mixers (MTBF 55.1h): Standardize mechanical shaft seal kits and pneumatic solenoid rebuild kits in plant inventory.
Goods Lifts (MTBF 148.8h, MTTR 5.5h): Immediately replace bypassed door-lock microswitches to eliminate critical fall hazard.

Quantified Business & Financial Impact

Estimated Annual Downtime Loss: ~₹18.4 Lakhs in operator idle time and lost production capacity across 527 breakdowns.
Target Savings (30% BD Reduction): Implementing proactive MTBF maintenance saves an estimated ₹5.5+ Lakhs annually.
Audit Compliance: Closing the 90.1% slip gap satisfies ISO 9001 and internal corporate governance audits.

Report 2 of 5

DMR, Utilities & Boiler Performance Diagnostics Report

Maintenance classification, vendor visits, dedicated boiler calculator, overhaul schedule, and line-wise UPS availability

Utilities Telemetry

Executive Purpose: Utilities support the entire seasoning facility. This report provides deep operational diagnostics across DMR activities, tracks vendor visits, offers an interactive boiler combustion calculator, flags running-hour overhauls, and monitors 29 line-wise UPS units. Source: DMR_Data • Boiler_LPG • Util_Monthly • UPS MASTER

Preventive Maintenance

770 Entries

39.2% of total DMR entries

Breakdown Work

527 Entries

26.8% of total DMR entries

Project / Installation

262 Entries

Facility upgrades & expansions

Vendor / Service Visits

35 Visits

External OEM & specialist visits

Dedicated Boiler Combustion & Efficiency Explorer

Select boiler unit and period to calculate exact fuel burn rate, steam generation, and operating cost

Run Hours

644.0 hrs

Selected period

LPG Consumed

16,251.9 kg

16.25 metric tonnes

Specific Burn Rate

25.24 kg/hr

Blended consumption

Steam Generated

211.3 tonnes

13.0 kg steam / kg LPG

Fuel Cost

₹14.30 Lakhs

At ₹88/kg industrial tariff

Equipment Cumulative Running Hours & Overhaul Alert Matrix

Calculated from monthly hour-meter logs • Predicts preventive overhauls based on manufacturer service intervals

Source: Util_Monthly!A4:J25

Equipment Unit	Cumulative Run Hours	Service Interval	Hours to Service	Status / Urgency	Lead / Lag Duty	Recommended Maintenance Action

Vendor & AMC Specialist Service Visits (DMR Telemetry Log)

External contractor, technician, and AMC service visits recorded during production shifts

Source: DMR_Data (Filtered for Vendor/AMC/Service)

Date	Building	Area / Room	Equipment	Service Visit Details / Contractor Work	Category

Line-Wise 29-Unit UPS Availability & Asset Registry

Protects critical PLCs, VFD drives, blenders, packaging sealers and SCADA infrastructure

Source: UPS MASTER (DMR Raw Workbook)

Tag	Building	Line / System Fed	Capacity	Make	Purchase Date	Serial No	Availability	Status

Report 3 of 5

Electrical Energy Consumption & Feeder Telemetry Report

Departmental load shifts, Sunday idle base-loads, and sub-meter liveness audit

604 MWh Metered

Executive Purpose: Electricity represents a premier operational expenditure. This report analyzes departmental consumption shifts across all 25 sub-meters from April to September 2026, identifies idle vampire loads on Sundays, and flags hardware sub-meter failures. Source: Feeders • Power_Monthly • Power_Daily

Metered Sub-Panels

604.2 MWh

Apr - Sep 2026 metered load

Solar Demand Share

49.0% On-Site

295.8 MWh utilized in production

Sunday Idle Leakage

49.3% Peak Draw

Sugar line draws half load on Sunday

DG Diesel Output

12.7 MWh Total

Includes 15 MWh OLTC outage surge

Filter Area:

Departmental Sub-Meter Telemetry (Apr - Sep 2026)

Feeder-level power draw, 6-month trend shifts, and Sunday non-production baseline

Source: Feeders!A4:K28

Feeder Sub-Panel	Apr 2026	Jun 2026	Jul 2026	Aug 2026	Sep 2026	6-Mo Shift	Sep Sun Avg	Sep Wkday Avg	Sunday / Weekday %

Sunday Idle Base-Load Loss Analysis (Vampire Draw During Shutdown)

Non-production Sunday draw compared to full weekday manufacturing baseline

Source: Feeders!H4:K28

Feeder Name	Sunday Daily Average (kWh)	Weekday Daily Average (kWh)	Sunday Base-Load Ratio	Audit Diagnosis & Loss Curtailment Action

Plant Monthly Energy Supply Balance (Clean Telemetry)

Solar on-site self-consumption vs GEB Grid Import HT vs DG Diesel Generation

Source: Power_Monthly!A4:J11

Billing Month	Solar On-Site (kWh)	Grid Import HT (kWh)	DG Diesel (kWh)	Total Consumption (kWh)	Solar Fraction %	Diesel Share %

Report 4 of 5

Data Integrity, Anomaly Detection & Telemetry Audit Report

Automated statistical pattern recognition detecting measurement spikes, frozen meters, and data anomalies

7 Anomalies Flagged

Executive Purpose: Management decisions are only as trustworthy as the underlying reporting telemetry. This report provides an unvarnished audit of data quality, exposing discrepancies that distort operational KPIs. Source: Automated Data Checks • Alerts!A3:J29

Solar April Typo

+10,000 kWh

71,771 vs verified 61,771 kWh

Masked Solar Logs

80 Consecutive Days

"Cloudy weather" pasted to hide trips

Reconciliation Outliers

14 Days Flagged

Supply gap >10% or negative

Frozen Sub-Meters

2 Sub-Panels

Amchur (10,692 kWh) & Chilli (0)

Automated Telemetry Anomaly Detection Matrix

Audit Governance Corrective Plan

Standardize Daily Solar Logs: Require recording inverter fault alarm codes instead of generic weather remarks.
Synchronize Power Readings: Log utility HT meters and departmental sub-meters at identical 24:00 time stamps.
Mandatory Work-Order Closure: No breakdown ticket marked complete in DMR without an assigned slip number.

Governance & Integrity Value

Eliminates Disputed KPI Metrics: Reconciles energy balance from 18% gap down to <2% precision.
Statutory & Insurance Protection: Slip numbers and maintenance records protect the plant during statutory safety audits.

Report 5 of 5

Solar Plant Performance, Clean Energy Yield & Outage Impact

Technical performance ratio, CUF benchmarking, and financial loss quantification during grid cuts

17.8% CUF • 895.7 kWh/kWp

Executive Purpose: Nandasan's 372 kWp rooftop solar installation generates high clean energy yields, offsetting 49.0% of plant demand. However, because it lacks microgrid islanding controls, prolonged grid cuts result in dual financial damage: zero solar generation and heavy diesel generator fuel burn. Source: Solar_Daily • Outages • Power_Monthly

Solar Fraction of Demand

49.0% On-Site

295.8 MWh utilized in production

Capacity Utilization (CUF)

17.8%

Specific yield: 895.7 kWh/kWp

OLTC Outage Solar Lost

~11,000 kWh

6.5 days shut down (10-16 Aug)

OLTC Extra DG Diesel Burn

14,991 kWh

Costing ~₹3.5+ Lakhs in fuel

Solar Grid Outage Events & Impact Telemetry Log

Chronological record of grid supply cuts, solar generation losses, and forced diesel generation

Source: Outages!A4:D21

Date	Grid / Transformer Outage Event	Solar Lost (kWh)	Forced DG Generation (kWh)	Operational Impact

Strategic Engineering Recommendation

Solar-DG Islanding / Synchronisation Controller: Retrofit inverter reverse power relays to allow solar to supply 60-70% of load alongside DGs during grid failures.
Preventive Transformer PM: Replace aged tap-changers proactively during annual shutdowns to avoid repeat multi-day transformer outages.

Financial Payback & ROI

Outage Mitigation Value: A solar-DG synchronizer saves ₹2.5 to ₹3.5 Lakhs in diesel fuel per major grid outage event.
Clean Energy Generation: Generating 333.2 MWh of clean solar power avoided an estimated 273 tonnes of CO2 emissions.

Controlled Plant Forms & Mobile Data Capture Suite

12 Controlled Forms

Replaces manual Excel sheets with server-validated, mobile-first forms, offline draft auto-saving, role clearance enforcement, and real-time alert triggers.

Drafts Auto-Saved to Device

Form 1

Daily Maintenance Entry (DMR)

Log breakdown, preventive, corrective, or project maintenance activities.

Ready

Date *

Building *

Area *

Equipment (Chosen from Master List) *

Category *

Technician / Staff *

Workers Count

Details of Observation / Issue *

Action Taken *

Supervisor Override Reason (Mandatory if entry date is older than 48 hours):

Form 2

Official Breakdown Work-Order Slip

Mandatory slip assignment. Cannot close without registered cause, spares field, and end time.

Ready

Equipment Name *

Breakdown Start Time *

Breakdown End Time (Mandatory to Close) *

Root Cause Picklist (Dropdown Only) *

Spares / Materials Consumed (Item, Qty, or 'None') *

Vendor Involved

Repair Action Executed *

Work-Order Closure Status *

Form 3

Utility Equipment Log (Per Shift)

Auto-Saved

Date *

Shift *

Equipment *

Hours Run *

Operating Status *

Remark

Form 6

Boiler & LPG Log (Per Shift)

Validates against B-1 / B-2 burn-rate inversion (35.6 vs 24.3 kg/hr) and triggers alert if anomalous.

Form 7

Water Balance & Unmetered Loss Log

Form 4

Electrical Sub-Panel Meter Reading

Previous reading is locked; blocks present < previous and digit-dropped typos.

Form 5

372 kWp Solar Daily Generation Log

Generation < 1,000 kWh strictly requires approved remark from list (free text rejected).

Form 9

Grid Outage & Shutdown Event

Solar loss is auto-estimated from baseline. Tracks DG fuel substitution.

Date *

Outage Type *

Start Time *

End Time *

DG-1 kWh

DG-2 kWh

DG Started?

Form 8

UPS & Asset Availability Checklist

Single status dropdown only. Down > 3 days auto-triggers High Alert (Critical if standby down).

Form 10

Pending Work Card (Kanban Action)

Form 11

AMC & Statutory Compliance Record

Form 12

Safety, Fire & Interlock Inspection

Safety bypass or lift interlock fault auto-notifies EHS and Plant Head with a Critical Alert.

Check Type *

Checklist Item *

Result *

Corrective Action

Supervisor Gate

Daily Entries Awaiting Approval & SLA Compliance

Supervisors must approve their area's daily entries by 10:00 AM the following morning.

SLA: 10:00 AM Tomorrow (On Track) 0 Pending

ID	Date	Equipment	Category	Details	Technician	Submitted At	Actions

My Permissions & Server-Side Access Control (RBAC)

Server Enforced

Role-based access control enforced on the SERVER for every API endpoint, returning 403 Forbidden on violations. Menu items are role-aware.

Current Active User: Vikram Malhotra (Plant Head)

VM

Vikram Malhotra

head@plant.demo • Area: All Facilities

JWT Authentication Active Lockout Protection: 5 Failed Attempts (15m lockout)

Active Clearance Scope: Full read access across all plant telemetry; exclusive final approval for critical alert resolution, monthly report sign-off, and KPI target governance.

Demo: Switch Role (8 Seed Users - 1-Click Authentication)

Authenticates with real bcrypt hashed credentials & JWT token

RP

Ramesh Patel

Operator/Technician

C/R/U own entries until submitted; R own area (DP); X approve.

SS

Suresh Sharma

Supervisor

R area; U corrections with reason; A daily entries by 10:00 next day.

KR

Kavita Rao

Maintenance Head

R all maint/util; A breakdown closure & verify; C/U pending works & AMC.

AV

Arun Verma

Utilities Engineer

R/A power, solar, DG, boiler, water, compressors; C/U thresholds.

PM

Pooja Mehta

EHS/QA Lead

R all alerts; C/U/A safety, fire & AHU records; close safety alerts.

VM

Vikram Malhotra

Plant Head

R all; final A for critical alerts & monthly sign-off; manage KPI targets.

NG

Neha Gupta

Data Owner

C/U master data (equipment, meters, boilers, vendors, dropdowns, rules).

AD

Sys Admin

Admin

Manage users, roles, area assignments, password reset, audit log view.

Interactive Server RBAC Verification Gate

Click any action below to dispatch a live HTTP request to FastAPI. Verifies that the server returns 403 Forbidden for unauthorized actions.

Ready for test

Full 8-Role Operational Permissions Matrix (C=Create, R=Read, U=Update, A=Approve, X=None)

Enforced on the SERVER for every API endpoint; not merely cosmetic in the UI.

Governance Standard: ISO 9001 & Plant Operations

Platform Capability	Technician	Supervisor	Maint Head	Utilities Eng	EHS/QA Lead	Plant Head	Data Owner	Admin
Daily Maintenance (DMR)	C / R / U (Own)	R / U / A (Area)	R / U / A (All)	R (Utilities)	R (All)	R (All)	R (All)	C / R / U / A
Breakdown Slips & Closure	C / R / U (Own)	R / U / A (Close)	A (Verify/Close)	C / R / U (Util)	R (All)	R (All)	R (All)	Full Closure
Utilities, Boilers & Water	C (Own Log)	R / U (Area)	R / U (All)	C / R / U / A	R (All)	R (All)	R (All)	Full Access
Safety, Fire & Interlocks	C (Log)	R / U	R (All)	R (All)	C / R / U / A (Close)	A (Critical Close)	R (All)	Full Access
Pending Works & AMC	R (View)	C / U (Area)	C / U / A (All)	C / U (Util)	R (All)	R (All)	R (All)	Full Access
KPI Targets Governance	✗ Blocked	✗ Blocked	✗ Blocked	✗ Blocked	✗ Blocked	✓ Manage Targets	✗ Blocked	✓ Full Access
Monthly Pack Sign-Off	✗ Blocked	✗ Blocked	✗ Blocked	✗ Blocked	✗ Blocked	✓ Exclusive Sign-Off	✗ Blocked	✓ Override
Master Data Management	R (Read Only)	R (Read Only)	R (Read Only)	R (Read Only)	R (Read Only)	R (Read Only)	✓ C / U / D	✓ C / U / D
System Audit Trail Log	✗ Blocked	✗ Blocked	✗ Blocked	✗ Blocked	✗ Blocked	✓ View	✓ View	✓ Full Admin View

Needs Action This Week (Top Power & Solar Issues)

Top Process Feeder Consumption (kWh)

Energy Supply Mix (Grid, Solar, DG)

Plant Action Register & Audit Alerts (27 Items)

Repeat-Failure Leaderboard (Apr - Oct 2026)

Breakdown Breakdown by Building & Line

Critical Equipment Reliability Engineering: MTBF & MTTR Analytics

DMR Maintenance Master Log Explorer (1,966 Records)

Plant System Availability Tracker (Sep - Oct 2026)

Compressor Monthly Run-Hours & B/D Status

Boiler Specific LPG Consumption (kg/hr)

Water Balance: 55.6% Unaccounted vs Main Line Meter

Dedicated Boiler Performance & Combustion Diagnostics

Equipment Changeover & Duty Balancing Protocols

Running-Hours Overhaul & Servicing Alerts

Line-Wise UPS System Telemetry & Availability Explorer (29 Units)

Daily Power Meter Reading

Line / Feeder Meters

Plant Supply Meters

Testing & Data Tools

Daily Power Reconciliation & Gap Analysis

Solar Daily Output & Low-Generation Threshold

Top Feeder Consumption (kWh)

Grid Outages Impact Register

Line-Wise & Area-Wise Electrical Energy Telemetry

Nandasan 372 kWp Solar Plant Technical Performance & CUF Analysis

AMC, Statutory Inspections & Servicing Register (44 Items)

Pending Maintenance & Engineering Works Log (36 Items)

Telemetry Data Profile & Source Ingestion Verification

Telemetry Anomaly Detection & Trend Pattern Intelligence Matrix

Data Quality Issues Found & Recommended Audit Fixes

Live Automated Data Validation Engine

Power & Solar Executive Intelligence Center

Reliability Engineering & Breakdown Intelligence Report

Critical Equipment MTBF & MTTR Reliability Benchmarks (2,976 Operating Hours)

Repeat Breakdown Failure Leaderboard (Month-by-Month Progression)

Open & Pending Maintenance Work Orders as of Today (28-Oct-2026)

DMR, Utilities & Boiler Performance Diagnostics Report

Dedicated Boiler Combustion & Efficiency Explorer

Equipment Cumulative Running Hours & Overhaul Alert Matrix

Vendor & AMC Specialist Service Visits (DMR Telemetry Log)

Line-Wise 29-Unit UPS Availability & Asset Registry

Electrical Energy Consumption & Feeder Telemetry Report

Departmental Sub-Meter Telemetry (Apr - Sep 2026)

Sunday Idle Base-Load Loss Analysis (Vampire Draw During Shutdown)

Plant Monthly Energy Supply Balance (Clean Telemetry)

Data Integrity, Anomaly Detection & Telemetry Audit Report

Solar Plant Performance, Clean Energy Yield & Outage Impact

Solar Grid Outage Events & Impact Telemetry Log

Controlled Plant Forms & Mobile Data Capture Suite

Daily Maintenance Entry (DMR)

Official Breakdown Work-Order Slip

Utility Equipment Log (Per Shift)

Boiler & LPG Log (Per Shift)

Water Balance & Unmetered Loss Log

Electrical Sub-Panel Meter Reading

372 kWp Solar Daily Generation Log

Grid Outage & Shutdown Event

UPS & Asset Availability Checklist

Pending Work Card (Kanban Action)

AMC & Statutory Compliance Record

Safety, Fire & Interlock Inspection

Daily Entries Awaiting Approval & SLA Compliance

My Permissions & Server-Side Access Control (RBAC)

Vikram Malhotra

Demo: Switch Role (8 Seed Users - 1-Click Authentication)

Interactive Server RBAC Verification Gate

Full 8-Role Operational Permissions Matrix (C=Create, R=Read, U=Update, A=Approve, X=None)

1. Lift Door-Lock Bypass & WP Lift Down

Share Dashboard on Network

Bulk Excel Upload & Validation Gate

Plant Head Monthly Report Sign-Off

A secure gateway to plant telemetry.

Sign in to your workspace